X-ray Digital Radiograph & CT Scanning

Our specialist NDT engineers utilise the advanced capabilities of the Seifert x|cube 320 KV scanning system to deliver high-precision validation, ensuring the structural integrity and dimensional accuracy of cast metal, machined from solid and composite components.

This technology enables both real-time 2D X-ray inspections and the production of detailed 3D models through computed tomography (CT) scanning, facilitating comprehensive defect detection and precise measurement verification.

Our high-precision CT scanning process includes:

• Defect Analysis – Identifies micro-porosity, sand inclusions, sub-surface cracks, and shrinkage porosity within cast metal components, and internal structures and defects of machined from solid and composite materials.
• Wall Thickness Measurement – Accurately verifies internal wall section thickness in accordance to engineering tolerance specifications.
• Internal Core Location – Accurately verifies core alignment in castings within complex geometries.
• Dimensional Verification – Superimposes scanned data against the 3D CAD model and client specifications for precise measurement assurance.
• Reverse Engineering – Captures high-resolution internal and external structures to be used in conjunction with GOM/Creaform CMM optical scanning to map the component’s external profile and create a 3D CAD model.

Radiographic and CT scanning serve as a critical validation tool to verify the integrity of our components, ensuring structural and dimensional accuracy. As an integral part of our EN9100-certified quality control process, this advanced NDT method guarantees high-integrity components that meet the most stringent aerospace industry standards.

Ultrasonic Testing

Our Ultrasonic Testing (UT) capabilities ensure precise evaluation of wall thickness, material uniformity, and internal flaw detection in hollow components. Using advanced Nova TG110-DL ultrasonic thickness gauges, we provide accurate, non-destructive assessments to verify structural integrity.

Our high-precision UT process includes:

• Precision Thickness Measurement – Accurately determines material thickness from 0.559 mm to 1,270.00 mm, ensuring uniformity.
• Material Uniformity Assessment – Confirms consistent material properties across load-bearing sections for predictable mechanical performance.
• Internal Defect Detection – Identifies voids, cracks, shrinkage porosity, and inclusions within cast components to verify structural integrity.
• Ultrasonic Waveform Analysis – Uses high-frequency acoustic signals to evaluate density variations and detect subsurface inconsistencies.
• Configurable Testing Sensitivity – Adjusts frequency and depth settings to accommodate different alloy compositions and geometries.

Ultrasonic testing plays a key role in ensuring material uniformity and structural integrity. By detecting internal irregularities that could impact mechanical integrity, it provides critical quality validation and supports Finecast’s commitment to delivering precision-engineered components that meet the highest industry standards.

Pressure | Leak Testing

Finecast’s pressure and leak testing capabilities validate the structural integrity and sealing performance of components using air decay and hydrostatic pressure testing. Our engineering team develops bespoke test rigs and fixturing, enabling precise validation of complex geometries, internal channels, and intricate oil galleries under controlled and repeatable test conditions.

Our high-precision pressure & leak testing process includes:

• Air Decay Testing – Uses precise pressure drop analysis to detect micro-leaks in sealed castings by monitoring pressure loss over time.
• Hydrostatic Pressure Testing – Pressurises components with liquid to simulate real-world operating conditions, verifying structural integrity and resistance to failure under extreme pressure loads.
• Differential Pressure Decay Measurement – Provides high-sensitivity leak detection, compensating for ambient conditions and test pressure fluctuations to ensure reliable results.
• Custom-Designed Testing Fixtures – Engineered to accommodate intricate geometries, internal cavities, and complex sealing surfaces, ensuring precise and repeatable testing.
• Variable Leak Rate & Pressure Threshold Validation – Configurable testing parameters allow for simulation of real-world conditions, ensuring components meet required durability and performance standards.
• Automated Data Capture & Compliance Reporting – Utilises real-time monitoring, digital archiving, and industry-standard reporting to ensure traceability, process control, and regulatory compliance.

By validating component strength and sealing performance under controlled pressure conditions, our pressure and leak testing process guarantees compliance with stringent performance requirements. This ensures that our components operate safely and reliably in the most demanding environments.